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Date:	Fri, 21 Nov 2008 06:28:19 -0500 (EST)
From:	Justin Piszcz <jpiszcz@...idpixels.com>
To:	linux-raid <linux-raid@...r.kernel.org>,
	linux-kernel@...r.kernel.org
cc:	alan@...rguk.ukuu.org.uk,
	Bruce Allen <ballen@...vity.phys.uwm.edu>,
	smartmontools-support@...ts.sourceforge.net
Subject: Re: Ninth(?) Velociraptor replacement or md(RAID)/smartmontools(?)
 bug?

Adding smartmontools-support@...ts.sourceforge.net to the list incase that 
is the root cause, sorry typo in first e-mail.

On Fri, 21 Nov 2008, Justin Piszcz wrote:

> Comment 1: From Alan Cox:
>
> ================================================================================
> Alan Cox <alan@...rguk.ukuu.org.uk>
>
>> Error 1 occurred at disk power-on lifetime: 818 hours (34 days + 2 hours)
>>    When the command that caused the error occurred, the device was doing 
>> SMART
> Offline or Self-test.
>>
>>    After command completion occurred, registers were:
>>    ER ST SC SN CL CH DH
>>    -- -- -- -- -- -- --
>>    04 51 00 34 cf f3 a3
>
> So Error 0x04 (ABRT)
> Status 0x51 (DRDY N/A ERR)      Error occurred, and at the point data
> transfer was expected
>
> Which the spec says means the device errored the command because it does
> not support it.
>
> Seems odd that this then tripped a raid failover
> ================================================================================
>
> Comment 1 Response: Should this have tripped a raid fail-over?  I have been 
> having raid failures like this ever since I replaced all my raptor150s with 
> velociraptor300 disks, what can be done so this does not occur?  Is this a 
> WD/firmware bug or a bug in the md/raid code?
>
> ================================================================================
>
> Other questions I have:
>
> Question 1: With a 3ware controller, it will 'remap' bad sectors, example:
>
> 20081114005455 - Controller 0
> WARNING - Sector repair completed: port=11, LBA=0x73E3EAC
>
> Question 2: How come the kernel does not do this?  Does this not defeat the 
> purpose of raid, it should remap the bad sector and continue processing, not 
> drop the RAID/break it?
>
> ================================================================================
>
> Logs from RAID1, smart info, etc, is SMART doing something bad on these newer 
> velociraptor disks?
>
> ================================================================================
>
> Security Events for kernel
> =-=-=-=-=-=-=-=-=-=-=-=-=-
> Nov 21 01:04:17 p34 kernel: [490609.124770] end_request: I/O error, dev sda,
> sector 309997925
>       ^^^^^^^^^ Bad sector?? Is it really?
>
> System Events
> =-=-=-=-=-=-=
> Nov 21 01:04:17 p34 kernel: [490609.089174] ata1.00: exception Emask 0x0 SAct
> 0x0 SErr 0x0 action 0x0
> Nov 21 01:04:17 p34 kernel: [490609.089180] ata1.00: irq_stat 0x40000001
> Nov 21 01:04:17 p34 kernel: [490609.089186] ata1.00: cmd
> ea/00:00:00:00:00/00:00:00:00:00/a0 tag 0
> Nov 21 01:04:17 p34 kernel: [490609.089187]          res
> 51/04:00:34:cf:f3/00:00:00:f3:40/a3 Emask 0x1 (device error)
> Nov 21 01:04:17 p34 kernel: [490609.089192] ata1.00: status: { DRDY ERR }
> Nov 21 01:04:17 p34 kernel: [490609.089195] ata1.00: error: { ABRT }
> Nov 21 01:04:17 p34 kernel: [490609.113037] ata1.00: configured for UDMA/133
> Nov 21 01:04:17 p34 kernel: [490609.124774] raid1: Disk failure on sda3,
> disabling device.
> Nov 21 01:04:17 p34 kernel: [490609.124775] raid1: Operation continuing on 1
> devices.
> Nov 21 01:04:17 p34 kernel: [490609.124802] sd 0:0:0:0: [sda] Write Protect 
> is
> off
> Nov 21 01:04:17 p34 kernel: [490609.124803] sd 0:0:0:0: [sda] Mode Sense: 00 
> 3a
> 00 00
> Nov 21 01:04:17 p34 kernel: [490609.124820] sd 0:0:0:0: [sda] Write cache:
> enabled, read cache: enabled, doesn't support DPO or FUA
> Nov 21 01:04:17 p34 kernel: [490609.133725] RAID1 conf printout:
> Nov 21 01:04:17 p34 kernel: [490609.133728]  --- wd:1 rd:2
> Nov 21 01:04:17 p34 kernel: [490609.133731]  disk 0, wo:1, o:0, dev:sda3
> Nov 21 01:04:17 p34 kernel: [490609.133733]  disk 1, wo:0, o:1, dev:sdb3
> Nov 21 01:04:17 p34 kernel: [490609.136170] RAID1 conf printout:
> Nov 21 01:04:17 p34 kernel: [490609.136172]  --- wd:1 rd:2
> Nov 21 01:04:17 p34 kernel: [490609.136174]  disk 1, wo:0, o:1, dev:sdb3
> Nov 21 01:04:17 p34 mdadm[3285]: Fail event detected on md device /dev/md2,
> component device /dev/sda3
> Nov 21 01:34:02 p34 smartd[30574]: Device: /dev/sda, ATA error count 
> increased
> from 0 to 1
> Nov 21 01:34:02 p34 smartd[30574]: Warning via mail to root@...idpixels.com:
> successful
>
> smart error:
>
> Error 1 occurred at disk power-on lifetime: 818 hours (34 days + 2 hours)
>  When the command that caused the error occurred, the device was doing SMART 
> Offline or Self-test.
>
>  After command completion occurred, registers were:
>  ER ST SC SN CL CH DH
>  -- -- -- -- -- -- --
>  04 51 00 34 cf f3 a3
>
>  Commands leading to the command that caused the error were:
>  CR FR SC SN CL CH DH DC   Powered_Up_Time  Command/Feature_Name
>  -- -- -- -- -- -- -- --  ----------------  --------------------
>  ea 00 00 00 00 00 00 08   8d+07:53:27.728  FLUSH CACHE EXIT
>  ea 00 00 00 00 00 00 08   8d+07:53:27.711  FLUSH CACHE EXIT
>  35 00 08 7b ac ee 22 08   8d+07:53:27.711  WRITE DMA EXT
>  ea 00 00 00 00 00 00 08   8d+07:53:24.980  FLUSH CACHE EXIT
>  b0 d4 00 01 4f c2 00 08   8d+07:53:19.871  SMART EXECUTE OFF-LINE IMMEDIATE
>
> smartctl version 5.38 [x86_64-unknown-linux-gnu] Copyright (C) 2002-8 Bruce 
> Allen
> Home page is http://smartmontools.sourceforge.net/
>
> === START OF INFORMATION SECTION ===
> Device Model:     WDC WD3000HLFS-01G6U0
> Serial Number:    WD-*********
> Firmware Version: 04.04V01
> User Capacity:    300,069,052,416 bytes
> Device is:        Not in smartctl database [for details use: -P showall]
> ATA Version is:   8
> ATA Standard is:  Exact ATA specification draft version not indicated
> Local Time is:    Fri Nov 21 04:06:58 2008 EST
> SMART support is: Available - device has SMART capability.
> SMART support is: Enabled
>
> === START OF READ SMART DATA SECTION ===
> SMART overall-health self-assessment test result: PASSED
>
> General SMART Values:
> Offline data collection status:  (0x02)	Offline data collection activity
> 					was completed without error.
> 					Auto Offline Data Collection: 
> Disabled.
> Self-test execution status:      (   0)	The previous self-test routine 
> completed
> 					without error or no self-test has 
> ever
> 					been run.
> Total time to complete Offline data collection: 		 (4800) 
> seconds.
> Offline data collection
> capabilities: 			 (0x7b) SMART execute Offline immediate.
> 					Auto Offline data collection on/off 
> support.
> 					Suspend Offline collection upon new
> 					command.
> 					Offline surface scan supported.
> 					Self-test supported.
> 					Conveyance Self-test supported.
> 					Selective Self-test supported.
> SMART capabilities:            (0x0003)	Saves SMART data before entering
> 					power-saving mode.
> 					Supports SMART auto save timer.
> Error logging capability:        (0x01)	Error logging supported.
> 					General Purpose Logging supported.
> Short self-test routine recommended polling time: 	 (   2) minutes.
> Extended self-test routine
> recommended polling time: 	 (  59) minutes.
> Conveyance self-test routine
> recommended polling time: 	 (   5) minutes.
> SCT capabilities: 	       (0x303f)	SCT Status supported.
> 					SCT Feature Control supported.
> 					SCT Data Table supported.
>
> SMART Attributes Data Structure revision number: 16
> Vendor Specific SMART Attributes with Thresholds:
> ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED 
> WHEN_FAILED RAW_VALUE
>  1 Raw_Read_Error_Rate     0x000f   200   200   051    Pre-fail  Always 
> -       0
>  3 Spin_Up_Time            0x0003   198   198   021    Pre-fail  Always 
> -       3083
>  4 Start_Stop_Count        0x0032   100   100   000    Old_age   Always 
> -       22
>  5 Reallocated_Sector_Ct   0x0033   200   200   140    Pre-fail  Always 
> -       0
>  7 Seek_Error_Rate         0x000e   100   253   000    Old_age   Always 
> -       0
>  9 Power_On_Hours          0x0032   099   099   000    Old_age   Always 
> -       821
> 10 Spin_Retry_Count        0x0012   100   253   000    Old_age   Always 
> -       0
> 11 Calibration_Retry_Count 0x0012   100   253   000    Old_age   Always 
> -       0
> 12 Power_Cycle_Count       0x0032   100   100   000    Old_age   Always 
> -       22
> 192 Power-Off_Retract_Count 0x0032   200   200   000    Old_age   Always 
> -       13
> 193 Load_Cycle_Count        0x0032   200   200   000    Old_age   Always 
> -       22
> 194 Temperature_Celsius     0x0022   121   115   000    Old_age   Always 
> -       26
> 196 Reallocated_Event_Count 0x0032   200   200   000    Old_age   Always 
> -       0
> 197 Current_Pending_Sector  0x0012   200   200   000    Old_age   Always 
> -       0
> 198 Offline_Uncorrectable   0x0010   200   200   000    Old_age   Offline 
> -       0
> 199 UDMA_CRC_Error_Count    0x003e   200   200   000    Old_age   Always 
> -       0
> 200 Multi_Zone_Error_Rate   0x0008   200   200   000    Old_age   Offline 
> -       0
>
> SMART Error Log Version: 1
> ATA Error Count: 1
> 	CR = Command Register [HEX]
> 	FR = Features Register [HEX]
> 	SC = Sector Count Register [HEX]
> 	SN = Sector Number Register [HEX]
> 	CL = Cylinder Low Register [HEX]
> 	CH = Cylinder High Register [HEX]
> 	DH = Device/Head Register [HEX]
> 	DC = Device Command Register [HEX]
> 	ER = Error register [HEX]
> 	ST = Status register [HEX]
> Powered_Up_Time is measured from power on, and printed as
> DDd+hh:mm:SS.sss where DD=days, hh=hours, mm=minutes,
> SS=sec, and sss=millisec. It "wraps" after 49.710 days.
>
> Error 1 occurred at disk power-on lifetime: 818 hours (34 days + 2 hours)
>  When the command that caused the error occurred, the device was doing SMART 
> Offline or Self-test.
>
>  After command completion occurred, registers were:
>  ER ST SC SN CL CH DH
>  -- -- -- -- -- -- --
>  04 51 00 34 cf f3 a3
>
>  Commands leading to the command that caused the error were:
>  CR FR SC SN CL CH DH DC   Powered_Up_Time  Command/Feature_Name
>  -- -- -- -- -- -- -- --  ----------------  --------------------
>  ea 00 00 00 00 00 00 08   8d+07:53:27.728  FLUSH CACHE EXIT
>  ea 00 00 00 00 00 00 08   8d+07:53:27.711  FLUSH CACHE EXIT
>  35 00 08 7b ac ee 22 08   8d+07:53:27.711  WRITE DMA EXT
>  ea 00 00 00 00 00 00 08   8d+07:53:24.980  FLUSH CACHE EXIT
>  b0 d4 00 01 4f c2 00 08   8d+07:53:19.871  SMART EXECUTE OFF-LINE IMMEDIATE
>
> SMART Self-test log structure revision number 1
> Num  Test_Description    Status                  Remaining  LifeTime(hours) 
> LBA_of_first_error
> # 1  Short offline       Completed without error       00%       818 
> -
> # 2  Short offline       Completed without error       00%       794 
> -
> # 3  Short offline       Completed without error       00%       771 
> -
> # 4  Short offline       Completed without error       00%       747 
> -
> # 5  Short offline       Completed without error       00%       723 
> -
> # 6  Extended offline    Completed without error       00%       701 
> -
> # 7  Short offline       Completed without error       00%       676 
> -
> # 8  Short offline       Completed without error       00%       652 
> -
> # 9  Short offline       Completed without error       00%       628 
> -
> #10  Short offline       Completed without error       00%       605 
> -
> #11  Short offline       Completed without error       00%       581 
> -
> #12  Extended offline    Completed without error       00%       535 
> -
> #13  Short offline       Completed without error       00%       510 
> -
> #14  Short offline       Completed without error       00%       486 
> -
> #15  Short offline       Completed without error       00%       462 
> -
> #16  Short offline       Completed without error       00%       438 
> -
> #17  Short offline       Completed without error       00%       414 
> -
> #18  Short offline       Completed without error       00%       406 
> -
> #19  Short offline       Completed without error       00%       391 
> -
> #20  Extended offline    Completed without error       00%       366 
> -
> #21  Short offline       Completed without error       00%       342 
> -
>
> SMART Selective self-test log data structure revision number 1
> SPAN  MIN_LBA  MAX_LBA  CURRENT_TEST_STATUS
>    1        0        0  Not_testing
>    2        0        0  Not_testing
>    3        0        0  Not_testing
>    4        0        0  Not_testing
>    5        0        0  Not_testing
> Selective self-test flags (0x0):
>  After scanning selected spans, do NOT read-scan remainder of disk.
> If Selective self-test is pending on power-up, resume after 0 minute delay.
>
> I put it back into the RAID and then another bad sector caused it to error 
> out
> again:
>
> [504864.661639] RAID1 conf printout:
> [504864.661643]  --- wd:2 rd:2
> [504864.661646]  disk 0, wo:0, o:1, dev:sda3
> [504864.661649]  disk 1, wo:0, o:1, dev:sdb3
> [504915.503044] ata1.00: exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x0
> [504915.503050] ata1.00: irq_stat 0x40000001
> [504915.503055] ata1.00: cmd ea/00:00:00:00:00/00:00:00:00:00/a0 tag 0
> [504915.503056]          res 51/04:00:34:cf:f3/00:00:00:f3:40/a3 Emask 0x1 
> (device error)
> [504915.503059] ata1.00: status: { DRDY ERR }
> [504915.503061] ata1.00: error: { ABRT }
> [504915.526980] ata1.00: configured for UDMA/133
> [504915.526990] ata1: EH complete
> [504915.527187] sd 0:0:0:0: [sda] 586072368 512-byte hardware sectors (300069 
> MB)
> [504915.534181] end_request: I/O error, dev sda, sector 310069939
>                                                        ^^^^^^^^^ Another 
> one.
> [504915.534187] raid1: Disk failure on sda3, disabling device.
> [504915.534188] raid1: Operation continuing on 1 devices.
> [504915.534476] sd 0:0:0:0: [sda] Write Protect is off
> [504915.534479] sd 0:0:0:0: [sda] Mode Sense: 00 3a 00 00
> [504915.534505] sd 0:0:0:0: [sda] Write cache: enabled, read cache: enabled, 
> doesn't support DPO or FUA
> [504915.545832] RAID1 conf printout:
> [504915.545837]  --- wd:1 rd:2
>
>
> Try to write on those sectors, force remap?
>
> p34:~# hdparm --write-sector 310069939 --yes-i-know-what-i-am-doing /dev/sda
>
> /dev/sda:
> re-writing sector 310069939: succeeded
> p34:~#
>
> p34:~# hdparm --write-sector 309997925 --yes-i-know-what-i-am-doing /dev/sda
>
> /dev/sda:
> re-writing sector 309997925: succeeded
> p34:~#
>
> p34:~# hdparm --repair-sector 310069939 --yes-i-know-what-i-am-doing /dev/sda
>
> /dev/sda:
> re-writing sector 310069939: succeeded
>
> p34:~# hdparm --repair-sector 309997925 --yes-i-know-what-i-am-doing /dev/sda
>
> /dev/sda:
> re-writing sector 309997925: succeeded
> p34:~#
>
> -
>
> Right now I am running a long smart test followed by an offline test to see 
> what happens next.
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